Product Description
CHINAMFG produce types of gears, spur gears are the most commonly used.
Material available in steel and stainless steel
Number of teeth: 10 to 150
Modulus 1 to 5, pressure angle 20°
Advantages of Spur Gear:
- Spur gears have high power transmission efficiency.
- They are compact and easy to install.
- They offer constant velocity ratio.
- Unlike belt drives, spur gear drives have no slip.
- Spur gears are highly reliable.
Applications of Spur Gear:
- Metal cutting machines
- Power plants
- Marine engines
- Mechanical clocks and watches
- Fuel pumps
- Washing Machines
- Gear motors and gear pumps
- Rack and pinion mechanisms
- Material handling equipments
- Steel mills
- Gear boxes
Dimension A as per
Module 1 = 25 mm; Module 1.5 = 30 mm
Module 2 = 35 mm; Module 2.5 = 40 mm
Module 3 = 50 mm; Module 4 = 60 mm
Module 5 = 75 mm; Module 6 = 80 mm
Dimension B as per
Module 1 = 15 mm; Module 1.5 = 17 mm
Module 2 = 20 mm; Module 2.5 = 25 mm
Module 3 = 30 mm; Module 4 = 40 mm
Module 5 = 50 mm; Module 6 = 60 mm
Dimension B as per
Module 1 = 15 mm;
Module 1.5 = 17 mm
Module 2 = 20 mm;
Module 2.5 = 25 mm
Module 3 = 30 mm;
Module 4 = 40 mm
Module 5 = 50 mm;
Module 6 = 60 mm
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| Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Industry |
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| Hardness: | Soft Tooth Surface |
| Gear Position: | External Gear |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are step pulleys customized for specific machinery and equipment?
Step pulleys can be customized to meet the specific requirements of machinery and equipment. Here’s how they are customized:
1. Diameter and Step Configuration:
The diameter and step configuration of a step pulley can be customized to match the desired speed range and speed increments of the machinery. The pulley can be designed with the appropriate number of steps and carefully spaced to achieve the desired speed ratios. This customization ensures that the pulley provides the necessary speed options for the specific application.
2. Material Selection:
Step pulleys can be customized by selecting the appropriate materials based on the machinery’s operating conditions and requirements. Different materials, such as cast iron, steel, or aluminum, offer varying levels of strength, durability, and resistance to wear and corrosion. The choice of material depends on factors such as load capacity, environmental conditions, and the specific application.
3. Belt or Cable Compatibility:
Customization of step pulleys includes ensuring compatibility with the type of belt or cable used for power transmission. The pulley’s steps must be designed to engage effectively with the specific belt or cable type. The shape, profile, and dimensions of the steps are customized to ensure proper belt or cable engagement, minimizing slippage and optimizing power transmission efficiency.
4. Mounting Configuration:
Step pulleys can be customized to match the mounting configuration of the machinery or equipment. This includes considerations such as the pulley’s shaft diameter, keyway size, and overall dimensions. Customizing the mounting configuration ensures proper alignment and secure installation of the pulley within the machinery.
5. Load Capacity:
Customization of step pulleys takes into account the load capacity requirements of the machinery. The pulley’s design and construction are customized to handle the anticipated loads without compromising performance or risking premature failure. This may involve reinforcing the pulley structure or selecting a larger size to accommodate higher loads.
6. Special Features:
In some cases, step pulleys may be customized with special features to cater to specific machinery needs. This can include features such as anti-slip coatings, noise reduction enhancements, or additional components for enhanced safety or functionality. Customization allows the step pulleys to integrate seamlessly within the machinery and optimize its performance.
Customization of step pulleys is typically carried out by manufacturers or specialists who take into account the machinery’s specifications, operating conditions, and performance requirements. By tailoring the design and characteristics of the step pulleys, they can be optimized for reliable and efficient operation within the specific machinery or equipment.
How do step pulleys enhance the precision and versatility of machinery and equipment?
Step pulleys play a crucial role in enhancing the precision and versatility of machinery and equipment in various industries. Here are some ways in which step pulleys provide these benefits:
1. Speed Control:
Step pulleys allow for precise speed control in machinery and equipment. By changing the position of the belt on different steps of the pulley, operators can adjust the rotational speed of the driven components. This enables fine-tuning of the machine’s performance to match the specific requirements of the task at hand.
2. Variable Speed Options:
With multiple steps on the pulley, each corresponding to a different speed ratio, step pulleys provide a range of variable speed options. This versatility allows operators to select the most suitable speed for different materials, cutting tools, or processes. It enables customization and optimization of the machine’s performance based on specific applications.
3. Adaptability to Different Materials:
Step pulleys enhance the versatility of machinery by accommodating different materials and workpieces. Different materials often require different cutting speeds or rotational speeds for optimal results. By adjusting the step pulley configuration, operators can easily adapt to various materials, allowing the machine to work efficiently across a wide range of applications.
4. Power Transmission Efficiency:
Step pulleys contribute to power transmission efficiency in machinery and equipment. By selecting the appropriate step and corresponding belt position, the pulley ensures that the power is transmitted efficiently from the driving source to the driven components. This optimization minimizes energy loss and enhances the overall performance of the machine.
5. Precise Control over Operations:
Step pulleys enable precise control over the operations performed by machinery and equipment. The ability to adjust the rotational speed of cutting tools, workpieces, or other driven components allows operators to achieve accurate and consistent results. This precision is vital in applications such as machining, printing, and other processes that require tight tolerances and high-quality outputs.
6. Versatile Applications:
Step pulleys find applications in various industries and machinery types, making them highly versatile components. They are used in machines such as drill presses, lathes, milling machines, automotive transmissions, exercise equipment, and more. This versatility enhances the range of tasks that can be performed by a single machine, making it adaptable to different production requirements.
7. Cost-Effective Solution:
Step pulleys offer a cost-effective solution for achieving variable speed control in machinery and equipment. Compared to more complex speed control mechanisms, step pulleys are relatively simple, reliable, and cost-efficient. They provide an efficient means of adjusting speed without requiring extensive modifications or additional components.
By providing precise speed control, variable speed options, adaptability to different materials, power transmission efficiency, and versatile applications, step pulleys significantly enhance the precision and versatility of machinery and equipment. Their contribution to optimizing performance and achieving high-quality outputs makes them indispensable components in various industries.
How does a step pulley assist in changing the speed and power transmission?
A step pulley plays a crucial role in changing the speed and power transmission in mechanical systems. Here’s how it assists in these aspects:
1. Speed Variation:
A step pulley provides different speed options by changing the effective diameter of the pulley. The pulley wheel has multiple steps or levels of varying diameters. By moving the belt or chain from one step to another, the speed ratio between the driving pulley and the driven pulley is altered. This allows for speed variation in the power transmission system.
2. Speed Adjustment:
Each step on the step pulley corresponds to a specific diameter, and therefore, a specific speed ratio. By selecting different steps, the rotational speed of the driven component can be adjusted. This is particularly useful when different operating speeds are required for different tasks or when the load on the system changes.
3. Power Transmission:
A step pulley facilitates power transmission by transferring rotational energy from the driving pulley to the driven pulley. The belt or chain engaged with the steps of the pulley transfers torque from the driving source to the driven component. The power transmitted depends on the speed ratio and the torque applied at the driving pulley.
4. Mechanical Advantage:
Depending on the selected step and corresponding diameter, a step pulley can provide a mechanical advantage. By choosing a smaller diameter step, the pulley effectively increases the torque while reducing the rotational speed. This can be advantageous in systems where high torque is required, such as in milling machines or lathes.
5. Adjustability:
The manual adjustability of a step pulley allows operators to change the speed and power transmission characteristics according to specific requirements. By manually shifting the belt or chain to different steps, the speed and torque output can be adjusted without the need for complex transmission systems or additional components.
Overall, a step pulley provides a simple and effective means of changing speed and power transmission in mechanical systems, making it a versatile component in various applications.
editor by CX
2024-05-14
